Fouling in Biomass Fired Boilers

Sandberg, J. (2011). Fouling in Biomass Fired Boilers. Doktorsavhandling i energi- och miljöteknik vid Mälardalens högskola.

Abstract

This thesis describes a detailed investigation into fouling in biomass fired boilers according to fuel mixture, combustion conditions, transportation of particles by the flue gas and the probability of particles impinging and sticking onto heat transfer tubes. The effects of fouling on overall boiler performance and the efficacy of soot blowing are also investigated. Both theoretical simulations and practical experiments on a 157 MW circulating fluidized bed boiler are presented.

The deposit thickness on and around a heat exchanger tube is shown to be mainly dependent on the ash particle size, as particles larger than 10 µm (Stokes number larger than 0.1) mainly impinge on the windward side of tubes. The study also shows that fuel containing small amounts of chlorine and zinc – common elements in recycled wood – may cause both higher deposit growth rates and rapid increases in corrosion rates. These elements (chlorine and zinc), together with alkali metals from the biomass have the potential to form sticky compounds that increase the deposit growth rate.

Reducing deposits by soot blowing is very effective at removing loose deposits but the hard sintered part of the deposits is almost unaffected. The use of recycled wood has a larger impact on the deposit growth rate than the soot blowing interval.

Numerical simulations show that deposits on the superheater tubes redistribute the heat transfer rate from the superheaters to reheater 1 and partially redistribute turbine power from the high pressure turbine to the intermediate pressure turbine